Self-folding PDMS polymer films in response to capillary forces
Open Access
Author:
Stokes, Sean M
Area of Honors:
Engineering Science
Degree:
Bachelor of Science
Document Type:
Thesis
Thesis Supervisors:
Melik C Demirel, Thesis Supervisor Melik C Demirel, Thesis Supervisor Dr. Gary L Gray, Thesis Honors Advisor Judith A Todd Copley, Faculty Reader
Keywords:
PDMS self-folding capillary forces PPX microfabrication thin films polymer films directional folding anisotropic folding
Abstract:
Folding processes have proven to be highly beneficial in both nature and manmade
devices for a variety of functions such as in protein folding, insect wing
functionality, and spacecraft storage. On a micro-scale, folding can be a novel and
effective method for fabrication of complex 3-D structures. At this scale, capillary and
surface tension forces dominate over bulk body forces, which usually pose a serious
threat to nano- and micro-structures due to the deformation of surface geometries.
However, in a self-folding film application, these surface tension forces can be harnessed
to drive fabrication of three-dimensional structures out of easily synthesized twodimensional
patterns. In this study, the effectiveness of this mode of fabrication is
examined through the folding of a variety of three-dimensional polydimethylsiloxane
(PDMS) shapes out of thin (25-30 μm) sheets. Furthermore, the capability to
directionally fold is investigated through the deposition of a poly-p-xylylene (PPX)
surface layer to induce anisotropy to the PDMS surface. Theoretically, this will allow for
controllability of the direction of folds.